Certificate

ZERTIFIKAT DIN ISO 9001

ZERTIFIKAT DIN ISO 9001Scope of business:

Construction of machines for the rubber production and plastics manufacturing inclduing the special fields construction, development, metal cutting, shaping of sheet, electrical engineering, final assembly and services and plus trading in machines, spare parts and accessories kit.

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Brochure

VULCANISATION TECHNOLOGIE - INNOVATION IN A CLASS OF ITS OWN

VULKANISATIONSTECHNOLOGIE INNOVATION DER EXTRAKLASSEFor over 40 years we have been a partner in industry, manufacturing technologically demanding vulcanisation plants at our production facilities near Düsseldorf.

Customer-oriented research and development and innovative processes position Gerlach Maschinenbau as a leader in the technology of continuous hot air vulcanisation of rubber profiles.

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Data Sheet

VULCANISATION TECHNOLOGY - COMPACT VERSION MULTIFUNCTIONALITY

VULKANISATIONSTECHNIKThe innovative feature of 360° pre-cross-linking and optional profile geometry adapted power regulation is in the spotlight here.

Depending on profile cross-section, material properties and production speed, the radiator temperature and thereby the IR radiation intensity may be changed by individual zone.

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Caterpillar type BA 501

Abzugsraupe Typ BA 501Suited for continuous pull-off of rubber profiles (with and without steel reinforcing), hoses or smaller plastic profiles

The BA-501 pull-off machine is based on an intelligent concept, simple to operate and powerful. It is particularly suited for continuous pull-off of rubber profiles (with and without reinforcement), hoses or plastic profiles.

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Mesh burner Type V119

Fließbrenner Typ V119Our Mesh burner Type V119 offers you a new gas hea- ted infrared pre-shock system.

This system uses gas to offer you top performance at low energy consumption. Air convection together with infrared radiation provide the ideal conditions for rapid pre-cross- linking of your rubber profiles.

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Three-belt hot air vulcanisation channel HLK 106 and HLK 114

Dreiband Heißluft-Vulkanisationskanal HLK 106 und HLK 114Modular hot air vulcanisation channel designed for vulcanising flexible profiles and hoses.

HLK 106: Three-belt hot air vulcanisation channel on three levels without water cooling.

HLK 114: Three-belt hot air vulcanisation channel on three levels of the machine with additional cooling on two separate levels.

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Hot air vulcanisation channel HLK 110 with PCT, HLK 109

Heißluft-Vulkanisationskanal HLK 110 mit PCT, HLK 109Modular hot air vulcanisation channel concept for flexi- ble use for ultra fast profile cross-linking or as a drying channel.

HLK 110 with PCT: Hot air vulcanisation channel with integrated Pollution Control Technology (PCT) for exhaust air cleaning in an efficient air circulation system.

HLK 109: Hot air vulcanisation channel with fresh air system.

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Cooling channel Type 179

Kühlkanal Typ 179Specially developed flush nozzles, characterize our coo- ling channel Type 179. The uninterrupted flow of water ensures cooling, even with extremely dirty and hard water.

 

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Hot air shock channel HLK 111

Heißluft-Schockkanal HLK 111Hot air shock channel for ultra fast profile cross-linking. Compact and flexible shock module in a class of its own.

Turbulent flow hot air accelerated in the channel ensures the fastest possible heat transfer. The production performance may optionally be increased by using our pre-shock types.

 

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Shock channel SHF 147 with UHF, PCT Shock channel SHF 145 with UHF

Heißluft-Schockkanal HLK 111Hot air vulcanising channel with microwave (UHF) sup- port designed for ultra fast profile cross-linking at high production speeds and for high demands on profile surface quality and sponge rubber profile cell struc- ture, also rapid profile geometry stabilisation.

SHF 147, UHF, PCT: High performance shock channel with microwave sup- port and integrated Pollution Control Technology (PCT) for exhaust air treatment in the efficient air recirculation system.

SHF 145, UHF: High performance shock channel with microwave support in the fresh air system.

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Pre-shock type V 116

Pre-shock Type V 116 – Infrared pre-shock

Type V116 is the classic Infrared Pre-shock model. Special shortwave infrared emitters ensure excellent profile surfaces and rapid dimensional stability in solid rubber and sponge rubber products.

 

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